First, there have been “issues” with either the links, or receiving email notifications the past 2 days. If you have missed either day, please click on correct title and link below:
Cuba: Day 5 (Sunday, Feb 5)- Dawn Patrol, Señor Miguel Alonso Home, Callejon de Hamel
Cuba: Day 6 (Monday, Feb 6)- Dawn Patrol, Raul Valladares Home, Abandoned Hershey Sugar Mill
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Our last day in Havana was spent visiting two especially fun places: the Cohiba cigar facility- and Hemingway’s home. I will blog more in detail tomorrow because today I have asked Randy Cole to share his photos, and commentary, regarding our first stop: Cohiba Cigar. Heeeeere’s Randy…
One place on most everyone’s list of places to go in Havana was a cigar factory — any cigar factory — as long as we could take pictures. But the word was that only a few offered tours and none allowed photography. Then, by some miracle, it turned out that Cuban photographer Eduardo’s father in law Leo manages the cigar club at the Club of Havana, and Leo would arrange a tour of a cigar factory.
Leo came through, in spades. It wouldn’t be just any cigar factory — we would tour (and photograph) the Cohiba factory, Fidel’s own brand, the Dom Perignon of Cuban cigars. In 1968, Fidel himself set up the Cohiba factory in a grand old mansion called El Laguito, to make cigars for Cuban officials and foreign dignitaries. It wasn’t until 1982 that Cohiba cigars could be purchased by others.

Our own Cuban photographer, Jorge Gavilando, arranged for us to hire a ’55 Chevy station wagon for the trip, and the Coles and the Grady-Taylors, along with some guy named Arthur, piled into it and headed to the Club of Havana, trailing behind Eduardo and a larger group of Tony Bonanno’s folks. Leo treated us to some excellent coffee and a look into the humidor room filled with members’ cigar lockers and his stockroom of primo Cuban cigars.
At Cohiba a lovely lady named Berta led us through all the steps in making a cigar. There are 3 separate rooms where the tobacco leaves are sorted, graded and weighed. The outer wrapper leaves spend some time in a humidification room so that they will be nice and pliable. The largest room is where the filler leaves are gathered into a long bundle and rolled into a wrapper leaf to actually create a cigar. The rolled cigars are put into a mold for a while, trimmed, sorted for color, banded, and packed.

I was particularly interested to find that Cohiba still employs a person to read the paper and other material to the workers while they work. That person is called a lector, and lectors are an old tradition in cigar factories in the Cuba, other Latin American and Caribbean countries, and even in Miami.
Step by Step:
1. Separate, spread out the tobacco leaves.



2. Humidify room- outer leaves must be kept moist so that they will be pliable

3. Sort into: filler, binder, and wrapper. The binder is a wrapper leaf that has too many defects to be on the outside.
Now, each cigar is totally hand-made by one person who combines the different types of leaves, trims leaves, rolls cigar presses, and finishes the tip
4. Cigar rolled: 3 different types of leaves are selected, cut, and rolled into a cigar

5. Cigar pressed for awhile (blue plastic trays hold cigars as they are being pressed)

6. Cigar trimmed/finished
7. Finished cigars graded and packaged.





TOMORROW: I will post a few of our Cohiba pictures and will conclude with our final day of activities with a taxi ride to Hemingway’s Havana area home.